Architectural design is more than just creating visually appealing structures. It’s also about combining creativity with functionality. One of the most crucial elements in bringing these designs to life is metal fabrication. Through a perfect blend of custom machinery, skilled craftsmanship, and a wealth of knowledge built over decades, we have been fortunate to play an instrumental role in pushing the boundaries of metalwork within the architectural world.
Custom Metal Fabrication: The Backbone of Architectural Innovation
Metal fabrication in architecture is all about creating intricate, personalized features that help define a building’s character. Zahner has been at the forefront of architectural metal fabrication for over 40 years. Our approach to custom metal fabrication helps us craft pieces that meet the exact needs of the architect, designer, and builder. This commitment is why our two manufacturing plants work in tandem with our engineering and project management teams, ensuring rapid innovation and problem-solving.
We believe that what makes us stand out is our ability to manufacture a wide range of metals, finishes, and surfaces. This vast array of options enables us to provide the perfect solution for virtually any architectural project. We use custom machinery specifically developed for architectural fabrication and incorporate robotics and automation. These tools help us deliver high-quality standards while increasing efficiency and accuracy.
Sustainability Meets Craftsmanship
At Zahner, we’re committed to producing exceptional architectural meta and sustainable solutions. Our manufacturing processes are built on lean principles that help eliminate waste, both in material and human resources. This means we can offer high-quality products at a competitive cost, all while maintaining our commitment to environmental stewardship.
In addition to using computer-guided machinery to minimize human error, we take great pride in sorting and recycling all waste materials. Our people are meticulous in their work, carefully shaping each piece of metal to meet the highest standards of quality. With a clear focus on reducing our environmental impact, Zahner ensures the buildings we help create are not only beautiful but also sustainable.
Innovative Metal Capabilities: A World of Possibilities
We love to explore the endless possibilities that metal can offer in architectural design. Our range of capabilities includes everything from custom perforated metal panels to embossed and etched surfaces. One standout innovation is our Cross-Seam Perf, a technique that creates continuous perforated imagery across seams and corners, giving panels an even more dynamic aesthetic.
Another example is our Radius Reduction, a process resulting in a crisp, origami-like metal edge, ideal for creating bold, geometric forms in architectural applications. We also offer custom dies that generate repeating patterns across materials, allowing architects to add intricate designs or textures that elevate the overall aesthetic of the project.
Realizing Design Intent and Vision Through Metal at Zahner
Metal fabrication transforms raw materials into beautiful, functional architectural elements that bring design visions to life. At Zahner, our decades of expertise, custom machinery, and commitment to quality have made us a leader in this field. We’re proud to continue pushing the boundaries of what’s possible in architectural metal fabrication and help shape the built environment with every project we touch. If you’re looking for a partner who can bring your architectural vision to life, we’re here to help.
